Applications

Transformers for utility-scale solar plants

A transformer for a solar power plant spends its life feeding a current waveform that a 50 Hz sine wave model does not describe. Sizing on the nameplate is how plants end up with transformers that run hot from year one.

Solar farm transformer sizing: the inverter, not the nameplate

A 1500 V DC array feeds inverters whose output is rich in harmonics. Harmonic currents increase winding eddy losses, which raise hot-spot temperature, which shortens insulation life. IEEE C57.110 sets out the derating method. We size the transformer so the hot-spot stays inside limits under the real current spectrum, not under a clean sine wave.

PV step-up transformer selection: where the unit sits in the chain

  1. Array (1500 V DC)
  2. inverter (0.6–0.8 kV AC)
  3. inverter step-up transformer
  4. collection at 12–35 kV
  5. main step-up transformer
  6. 110–500 kV grid connection

What we supply for solar

  • Inverter step-up transformers: 10–35 kV, 30 kVA to 31.5 MVA, dry-type or oil-immersed.
  • Main step-up transformers: 110–500 kV, up to 600 MVA, with low-voltage windings matched to inverter or generator output.
  • Auxiliary and station service transformers.

High ambient and desert sites

Many of the highest-irradiance sites run at 45–55 °C ambient, well above the 40 °C maximum that IEC 60076-2 assumes for temperature rise. At 50 °C a transformer rated 3425 kVA at 45 °C delivers roughly 3083 kVA. We derate from the site temperature record, not from a nominal figure.

Specification checklist

  • Plant capacity and inverter model
  • Grid code and connection voltage
  • Site ambient temperature range and altitude
  • Solar irradiance and dust profile
  • Harmonic spectrum from the inverter datasheet
  • Required delivery date and COD
  • Applicable standards and any utility prequalification
Do you supply both dry-type and oil-immersed for solar?

Yes. Inverter step-up transformers are commonly dry-type at 10–35 kV; main step-up transformers are oil-immersed. Both are built in our own plants.